Pump-solutions-group Neptune Series 560 dia-PUMP Instrukcja Użytkownika

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Strona 1 - INSTRUCTION

ZL105645 OPERATING & INSTRUCTION MANUAL for NEPTUNE SERIES 560 “dia-PUMPS” Tel.: 215-69

Strona 2 - SAFETY INSTRUCTIONS:

6 2.0 SUCTION PIPING 2.0.1 The suction piping to the pump must be absolutely air tight. It is suggested that the suction piping be tested with low

Strona 3 - WARNING

7 4.0.2 To reset the relief valve to a higher pressure, instructions are as follows: 4.0.21 Connect a test set-up as shown in Figure IV below. 4.

Strona 4 - TABLE OF CONTENTS

8 5.0 INSTALLATION OUTDOORS The “dia-pump” is a totally enclosed pump which can be used outdoors or indoors. When installed outdoors, make sure that

Strona 5 - INTEGRAL TEFC MOTOR

9 SECTION III NORMAL MAINTENANCE 9.0 MAINTENANCE Under normal conditions, the “dia-Pump”does not require any significant amount of maintenance.

Strona 6 - RETURN GOODS AUTHORIZATION

10 11.0.0 PROCEDURE FOR REPLACING CONTROL ROD “O” RING (fig. #2334) AND SEALING PLATE “O” RING (FIG. #516-C on Page#18). 11.0.1 Remove hydraulic fl

Strona 7

11 12.3.0 Start-up instructions after replacing diaphragm. 12.3.1 Fill gearbox with oil (leaving 1/4" - 1/2" inches of air space). Using

Strona 8 - GENERAL

12 SECTION V TROUBLE SHOOTING CHART Symptom Cause Remedy 1. Pump Motor Will Not Operate. A. Blown Fuse. Check for short circuit or overload. B.

Strona 9 - FIGURE 1

13 Symptom Cause Remedy *3. Pump delivers erratically. A. Leaky suction line. Repair or replace piping. B. Worn or dirty valves seats, o

Strona 10 - DISCHARGE PIPING

14 * Silicone Sealant may be substituted for Gasket “N” indicates parts per new version Valve stacks of all Series 5

Strona 11 - FIGURE IV

15 15.0.1 PARTS LIST FOR SERIES.560 "dia-PUMP" FOR OLD STYLE PVC HEAD Pump Serial Number < or = 147994 FOR NEW STYLE PVC HEAD REFFE

Strona 12 - INSTALLATION OUTDOORS

WARNING LOCKOUTS ARE REQUIRED BEFORE SERVICING THIS EQUIPMENT. READ INSTRUCTION SERVICE MANUALS FOR DETAILS.

Strona 13

16 15.0.2 RECOMMENDED SPARE PARTS: IMPORTANT: When ordering spare parts, please show MODEL NUMBER AND SERIAL NUMBER of pump for which parts are bein

Strona 14

17 15.0.4 PARTS FOR "dia..PUMP" ORDERED WITH OTHER THAN STANDARD INTEGRALLY MOUNTED MOTOR (REFER TO DRAWING #000911 on page#19) The fol

Strona 15

18 Drawing 5670SERIES 560 "dia PUMP"SECTION VII DRAWINGS

Strona 16 - TROUBLE SHOOTING CHART

19 DRAWING # FALP DRAWING # 000911 NEWOLD

Strona 17

20 PVC AND KYNAR HEAD OPTION This sheet describes the parts, which are unique to the 560 pumps with the PVC and Kynar Heads. Item No. Descrip

Strona 18

21 APPENDIX ADDENDUM: Special instructions for Series 500, 500-A & 560 “dia-Pumps” with Double Diaphragm THEORY OF OPERATION VACUUM AIR FRO

Strona 19 - PARTS ORDERING INSTRUCTIONS

22 APPENDIX ADDENDUM: Special instructions for Series 500, 500-A & 560 “dia-Pumps” with Double Diaphragm 1.0.8 Close valve Item No. 5 1.0

Strona 20

MATERIAL SAFETY DATA SHEET Page 1 of 4 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION

Strona 21

2 EP 68 Gear Oil Page 2 of 4 6. ACCIDENTAL RELEASE MEASURES SPILLS OR LEAKS: Contain spills, advise EPA, st

Strona 22 - DRAWINGS

3 EP 68 Gear Oil Page 3 of 4 11. TOXICOLOGICAL INFORMATION – cont’d SEVERELY SOLVENT REFINED HEAVY PARAFFIN

Strona 23 - DRAWING # 000911

WARNING Please read thoroughly before installation, operation or maintenance of any Neptune pump EQUIPMENT MISUSE HAZARD Equipment misuse can cause

Strona 24 - PVC AND KYNAR HEAD OPTION

4 EP 68 Gear Oil Page 4 of 4 15. REGULATORY INFORMATION TSCA: This material complies with the TOXIC SUBS

Strona 25 - DOUBLE DIAPHRAGM OPTION

5 MATERIAL SAFETY DATA SHEET Page 1 of 4 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION

Strona 26

6 EP 90 Gear Oil Page 2 of 4 6. ACCIDENTAL RELEASE MEASURES SPILLS OR LEAKS: Contain spills, advise EPA,

Strona 27 - IRE FIGHTING MEASURES

7 EP 90 Gear Oil Page 3 of 4 11. TOXICOLOGICAL INFORMATION – cont’d SEVERELY SOLVENT REFINED HEAVY PARAF

Strona 28

8 EP 90 Gear Oil Page 4 of 4 15. REGULATORY INFORMATION TSCA: This material complies with the TOXIC SUBST

Strona 29 - 13. DISPOSAL INFORMATION

9 MAINTENANCE LOG Spare Parts Kit #____________________________________________________________ NEPTUNE CHEMICAL PUMP CO. Tel.: 215-699-8700

Strona 30 - 15. REGULATORY INFORMATION

10 © Copyright 2009 Neptune Chemical Pump Company, Printed in U.S.A

Strona 31

TABLE OF CONTENTS SECTION PARAGRAPH PAGE I — General Description 1 — Warranty 2 — Parts Ordering Instructions. 3 II — Ins

Strona 32

1 SECTION I GENERAL DESCRIPTION The Neptune Series 560 “dia-PUMP” is a reliable metering pump of the hydraulically actuated diaphragm type. Under con

Strona 33

2 LIMITED WARRANTY All Neptune Pumps are tested at the factory prior to shipment. Each part used in their construction has been carefully checked fo

Strona 34

3 PARTS ORDERING INSTRUCTIONS The complete model number and serial number of the pump must be furnished to insure prompt and accurate parts service.

Strona 35 - MAINTENANCE LOG

4 SECTION II INSTALLATION INSTRUCTIONS 1.0 GENERAL 1.0.1 When unpacking a pump or chemical feed system, be certain that no parts are thrown away.

Strona 36

5 1.0.9 (Continued) 1.0.11 Set capacity knob to zero and remove Air Bleed Plug from the top of Oil Chamber, refer to drawings 5

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